Mobile Number :- +91 8447070292, +91 9899747099
Email Id :- sales@sssmgroup.com, info@shivshaktisteelmetals.com
Mobile Number :- +91 8447070292, +91 9899747099
Email Id :- sales@sssmgroup.com, info@shivshaktisteelmetals.com
What is Rockstar 500 Steel Plates?
What are the Applications of Rockstar 500 Steel Plates
Equivalent Grade of Rockstar 500 Steel Plates
What are the Benefits of Choosing Rockstar 500 Steel Plates
Chemical Composition of Rockstar 500 Steel Plates
Mechanical Properties of Rockstar 500 Steel Plates
Our Products – Rockstar 500 Steel Plates Grades
Rockstar 500 Steel Plates are high-performance abrasion-resistant steel plates designed for extreme wear and high-impact applications. With a typical hardness of around 500 HBW, these plates provide exceptional resistance to abrasion, cutting, and surface wear, making them ideal for the most demanding industrial environments.
They offer a powerful combination of very high hardness, strength, and good toughness, ensuring long service life even under severe working conditions. Despite their hardness, Rockstar 500 plates maintain reasonable weldability and formability, allowing them to be fabricated into components such as liners, buckets, chutes, and structural parts.
These plates are widely used in mining equipment, dump truck bodies, excavator buckets, crushers, hoppers, conveyors, and heavy material handling systems, where maximum durability, reduced maintenance, and improved productivity are essential.
Rockstar 500 Steel Plates are widely used in industries where extreme abrasion resistance and high durability are required. These plates are commonly used in mining equipment, dump truck bodies, excavator buckets, loaders, and earth-moving machinery, where components face severe wear from rocks, minerals, and heavy loads.
They are also extensively applied in crushers, chutes, hoppers, conveyors, and material handling systems, where continuous friction and abrasive materials demand long-lasting protection. In addition, Rockstar 500 plates are suitable for recycling plants, cement plants, quarry equipment, industrial liners, and heavy-duty transport containers, ensuring extended service life and reduced maintenance.
Because of their very high hardness, Rockstar 500 steel plates are ideal for harsh and aggressive working environments, helping improve equipment lifespan, reduce downtime, and increase overall operational efficiency.
The equivalent grades of Rockstar 500 Steel Plates include Hardox 500, XAR 500, Raex 500, Abrex 500, Dillidur 500V, and Creusabro 4800/8000. These abrasion-resistant steel grades offer similar hardness levels (around 500 HBW) along with excellent wear resistance, toughness, and durability.
They are widely used as alternatives in mining, construction, quarrying, material handling, and heavy engineering industries, where extreme abrasion resistance and long service life are essential.
Rockstar 500 Steel Plates provide exceptional advantages for industries operating in extreme wear and high-impact environments. One of the key benefits is their very high hardness (around 500 HBW), which delivers outstanding resistance to abrasion and significantly extends the lifespan of equipment.
They also offer a strong combination of high strength and toughness, allowing them to withstand heavy loads and severe impact without premature failure. Despite their hardness, these plates maintain reasonable weldability and formability, making fabrication processes like cutting, bending, and welding practical for industrial use.
Another major advantage is reduced maintenance and downtime, which helps improve productivity and lower operational costs. Their consistent quality and uniform hardness ensure reliable performance in demanding applications such as mining, construction, and material handling. Overall, Rockstar 500 steel plates are a cost-effective solution for maximum durability and long service life in harsh working conditions.
The chemical composition of Rockstar 500 Steel Plates is precisely controlled to achieve very high hardness, excellent wear resistance, and strong toughness required for extreme working environments. The steel contains a balanced mix of carbon, silicon, manganese, chromium, nickel, molybdenum, phosphorus, and sulfur, each contributing to its performance.
Carbon (C) enhances hardness and wear resistance, while manganese (Mn) improves toughness and hardenability. Silicon (Si) acts as a deoxidizer and increases strength. Alloying elements such as chromium (Cr), nickel (Ni), and molybdenum (Mo) significantly improve abrasion resistance, impact strength, and durability. Phosphorus (P) and sulfur (S) are maintained at low levels to ensure ductility and prevent brittleness.
| Carbon (C) | Silicon (Si) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Chromium (Cr) | Nickel (Ni) | Molybdenum (Mo) |
|---|---|---|---|---|---|---|---|
| Max 0.32% | Max 0.70% | Max 1.60% | Max 0.025% | Max 0.010% | 0.50–1.50% | Max 1.50% | Max 0.60% |
The mechanical properties of Rockstar 500 Steel Plates are engineered for extreme wear resistance and high-performance applications. These plates typically have a hardness range of 470 to 530 HBW, providing excellent resistance to abrasion, cutting, and surface wear.
They offer a tensile strength of approximately 1250 to 1600 MPa and a minimum yield strength of around 1200 MPa, enabling them to withstand heavy loads, impact, and severe working conditions. The steel also provides elongation of about 8% to 12%, ensuring sufficient ductility for fabrication processes like cutting, bending, and welding.
These properties make Rockstar 500 steel plates ideal for mining equipment, dump truck bodies, excavator buckets, crushers, chutes, hoppers, and material handling systems, where maximum durability, reduced maintenance, and long service life are essential.
| Property | Value |
|---|---|
| Hardness | 470 – 530 HBW |
| Tensile Strength | 1250 – 1600 MPa |
| Yield Strength | Min 1200 MPa |
| Elongation | Approx 8% – 12% |
We offer a premium range of high-performance Rockstar Wear Plates designed for extreme abrasion resistance and long service life. Our product lineup includes Rockstar 400 Steel Plates, Rockstar 450 Steel Plates, Rockstar 500 Steel Plates, and other wear-resistant grades to meet diverse industrial requirements.
These plates are widely used in mining, construction, quarrying, material handling, cement plants, recycling, and heavy engineering industries, where maximum durability and wear resistance are essential. Available in various thicknesses, sizes, and customized specifications, Rockstar plates ensure extended equipment life, reduced downtime, and improved operational efficiency in demanding working environments.
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